Emerging Powers in Semiconductor Manufacturing: How New Players Are Reshaping the Global Tech Supply Chain

emerging powers in semiconductor manufacturing

The global semiconductor industry is experiencing its most significant transformation in decades. Global semiconductor sales hit $627.6 billion in 2024, an increase of 19.1% compared to the 2023 total, driven by AI demand and supply chain diversification efforts. While traditional powerhouses like Taiwan and South Korea continue to dominate cutting-edge chip production, a new class of emerging powers in semiconductor manufacturing is strategically positioning itself to capture significant market share in this trillion-dollar industry.

This shift represents more than just geographical diversification—it’s a fundamental restructuring of how the world produces and secures its most critical technology components.

Why the Semiconductor Supply Chain is Fragmenting

Geopolitical Tensions Drive Change

The primary catalyst reshaping semiconductor manufacturing isn’t technological—it’s geopolitical. The escalating U.S.-China technological rivalry has created what experts call a “bifurcated global ecosystem,” where countries must increasingly align with competing technology standards and supply chains.

The vulnerabilities became starkly apparent during the COVID-19 pandemic, revealing over 50 critical points in the semiconductor value chain where a single region controls more than 65% of global market share. Taiwan’s TSMC alone produces over 90% of the world’s most advanced chips, creating a massive single point of failure for the global economy.

The Economics of Resilience

Building supply chain resilience comes with a staggering price tag. Industry analysts estimate that creating fully self-sufficient local supply chains would require approximately $1 trillion in incremental global investment, potentially increasing semiconductor prices by 35% to 65% for consumers.

This explains why government-led initiatives like the U.S. CHIPS Act and similar programs worldwide aren’t just supportive measures—they’re essential for transitioning from a pure market-based system to one where national security priorities drive investment decisions.

The New Architecture: Core vs. Periphery

The emerging semiconductor landscape is developing a two-tiered structure:

The Centralized Core: Advanced-node manufacturing (sub-10 nanometers) remains concentrated in established hubs—Taiwan, South Korea, and increasingly the United States—due to massive capital requirements ($10-20 billion per fab) and technological complexity.

The Distributed Periphery: Emerging markets, such as India and Malaysia, where demand is increasing for skilled workers in advanced packaging, chip design, and manufacturing, are strategically targeting segments with lower barriers to entry.

SegmentEstablished LeadersEmerging Powers’ Focus
Advanced Nodes (≤10nm)Taiwan, South Korea, USALimited participation
Mature Nodes (≥28nm)Global distributionIndia, Brazil, Mexico
Assembly, Test & PackageTaiwan, Malaysia, ChinaMalaysia, Vietnam, Mexico
Chip Design & IPUSA, Taiwan, South KoreaIndia, Israel, Brazil
Materials & EquipmentJapan, USA, NetherlandsIndia (components)

Source: Global Semiconductor Value Chain Analysis, 2025

Regional Powerhouses: Strategic Approaches by Geography

Southeast Asia: Mastering the Back-End

Malaysia: The Advanced Packaging Hub

Malaysia represents the most mature emerging semiconductor hub, with the industry contributing 25% to the country’s GDP. The nation’s National Semiconductor Strategy (NSS), launched in May 2024, aims to attract 500 billion ringgit ($106 billion) in investments over the next decade.

Key Achievements:

  • Intel’s $7 billion commitment to a new Penang facility
  • GlobalFoundries’ new 24/7 support hub leveraging proximity to Singapore operations
  • Five decades of established expertise in outsourced semiconductor assembly and testing

Critical Challenge: Malaysia faces a severe talent shortage, producing only 5,000 engineers annually against industry demand for 50,000 workers.

Vietnam: Building End-to-End Capabilities

Vietnam has adopted perhaps the most ambitious long-term strategy among emerging powers in semiconductor manufacturing. The Vietnamese government is expected to allocate USD1.06 billion (VND26 trillion) to implement a semiconductor talent training program for 50,000 semiconductor engineers.

Strategic Milestones by 2030:

  • 100 design enterprises
  • One small-scale manufacturing facility
  • 10 packaging and testing factories

The CHIPS Act includes financial support for the semiconductor industry in Vietnam under the $500 million International Technology Security and Innovation (ITSI) Fund, with Amkor’s new factory in Bac Ninh potentially employing about 10,000 workers.

South Asia: India’s Self-Reliance Vision

India represents the most ambitious emerging player, with the India Semiconductor Mission (ISM) allocating Rs 76,000 crore ($7.41 billion) in incentives. India’s Semiconductor Incentive Program plans to train 85,000 engineers in the next 10 years.

Major Investment Wins

CompanyInvestmentLocationFocus
Micron TechnologyRs 22,516 croreSanand, GujaratOSAT facility
Tata ElectronicsPartnership with PowerchipMultiple statesAI-enabled greenfield fab
Various Projects$18+ billion total6 statesMixed capabilities

Source: India Semiconductor Mission Progress Report, 2025

The Reality Check: Despite ambitious plans, India currently has only one mega-fab under construction compared to China’s 44. The country imports 90-95% of its semiconductor components, highlighting the scale of the self-reliance challenge.

The Americas: Nearshoring Revolution

Mexico: Strategic Proximity Advantage

Companies including Qualcomm and Foxconn have assembly facilities in Mexico. The aim is to have local companies producing legacy chips by 2030. Mexico’s approach focuses pragmatically on assembly, testing, and packaging rather than competing in advanced-node manufacturing.

The Kutsari Project aims to establish R&D centers in Puebla, Jalisco, and Sonora while streamlining patent laws for faster technology commercialization.

Brazil: Long-Term Commitment

Brazil demonstrates remarkable policy stability with its PADIS program extended through 2073—providing unprecedented long-term investment security. The government has committed BRL 7 billion annually in sector incentives, attracting over $2.5 billion in projects since 2020.

Middle East: Israel’s Design-to-Manufacturing Evolution

Israel’s “Silicon Wadi” represents a unique success story in transitioning from pure design excellence to integrated manufacturing capabilities. Intel’s massive $25 billion fab investment in Kiryat Gat, supported by a $3.2 billion government grant, demonstrates how design strength can attract major manufacturing capital.

The Multiplier Effect: Intel has committed to purchasing $16 billion worth of goods and services from Israeli suppliers over the next decade, creating a comprehensive ecosystem development model.

Investment Landscape: Following the Money

Government Incentives Drive Growth

The scale of government support for emerging powers in semiconductor manufacturing is unprecedented:

CountryProgramTotal CommitmentTimeline
IndiaISM 1.0 & 2.0$7.41B + additional2021-2030
VietnamDecision No. 1018$1.06B (talent alone)2024-2050
MalaysiaNSS$106B target2024-2034
BrazilPADIS ExtensionBRL 7B annuallyThrough 2073
IsraelIntel Incentives$3.2B grant2023-2028

Source: Compiled from government announcements and industry reports, 2025

Foreign Direct Investment Patterns

Modern semiconductor FDI goes far beyond simple capital injection. Leading investments now include:

  • Knowledge Transfer: Samsung’s Vietnam expansion includes AI and semiconductor R&D centers
  • Supply Chain Integration: Intel’s Israeli commitment includes $16 billion in local procurement
  • Talent Development: Comprehensive training programs as part of investment packages
  • Ecosystem Building: Attracting supplier networks alongside anchor investments

Challenges Facing Emerging Powers in Semiconductor Manufacturing

Universal Talent Shortage

Every emerging hub faces the same critical bottleneck: specialized talent shortage. The semiconductor industry requires expertise in:

  • Process engineering and yield optimization
  • Advanced packaging technologies
  • Semiconductor design and verification
  • Manufacturing operations and quality control

Traditional engineering education doesn’t adequately prepare graduates for these specialized roles, creating a global skills gap.

Infrastructure and Ecosystem Gaps

Beyond talent, emerging powers face several structural challenges:

Supply Chain Dependencies: Most emerging hubs remain 100% dependent on foreign suppliers for critical materials, chemicals, and equipment.

Infrastructure Limitations: Reliable power supply, water quality, and transportation networks are prerequisites for semiconductor manufacturing.

Capital Intensity: Even mature-node fabs require hundreds of millions in investment, creating significant financial barriers.

Execution Risk: Learning from Failures

Past failures provide sobering lessons. India’s collapsed $19.5 billion Vedanta-Foxconn project in 2023 demonstrates the gap between policy announcements and commercial execution. Success requires:

  • Sustained political commitment across election cycles
  • Bureaucratic efficiency in project approvals
  • Realistic timeline expectations (10-20 years for ecosystem maturation)

Market Projections: The Path to 2035

Quantitative Outlook

Chip sales are set to soar in 2025, led by generative AI and data center build-outs, with the global semiconductor market projected to reach $1 trillion by 2030. The growth will be distributed across both advanced and mature node segments.

Regional Capacity Changes (2022-2032):

  • United States: +203% fab capacity increase
  • Global mature-node capacity: Distributed among emerging hubs
  • Advanced-node manufacturing: Continued concentration in established hubs

The Bifurcation Reality

The analysis confirms that emerging powers in semiconductor manufacturing are not attempting to replicate Taiwan’s model but are creating a complementary, resilient “periphery” that serves critical functions:

  1. Mature Node Manufacturing: High-volume production for automotive, industrial, and consumer applications
  2. Back-End Services: Assembly, testing, and advanced packaging
  3. Specialized Design: Focused on specific applications and markets
  4. Regional Supply Chain Resilience: Reducing dependence on single chokepoints

Strategic Implications for Industry and Policy

For Industry Leaders

Companies must adapt their supply chain strategies to leverage emerging manufacturing capabilities while managing complexity:

  • Portfolio Diversification: Spreading risk across multiple geographic regions
  • Technology Transfer: Investing in local capability development for long-term partnerships
  • Talent Investment: Supporting education and training programs in emerging hubs

For Policymakers

Success in semiconductor development requires sustained, coordinated policy approaches:

  • Realistic Timelines: Ecosystem development takes decades, not years
  • Comprehensive Support: Beyond financial incentives, infrastructure and education investments are crucial
  • International Cooperation: Leveraging programs like the CHIPS Act’s ITSI Fund for knowledge sharing

For Investors

The emerging semiconductor landscape presents both opportunities and risks:

Opportunities:

  • Growing demand for mature-node chips
  • Government-backed projects with de-risked profiles
  • First-mover advantages in emerging hubs

Risks:

  • Execution challenges and project delays
  • Talent shortage constraining growth
  • Geopolitical tensions affecting market access

Conclusion: A More Resilient Future

The rise of emerging powers in semiconductor manufacturing represents a fundamental shift toward a more resilient, geographically distributed industry structure. While traditional leaders will maintain their dominance in cutting-edge technologies, countries like India, Malaysia, Vietnam, Mexico, Brazil, and Israel are successfully establishing themselves as critical nodes in the global supply chain.

We are seeing unprecedented attention from governments globally, with the U.S. $53 billion CHIPS and Science Act in 2022 following earlier initiatives that demonstrate the strategic importance of this industry transformation.

The success of these emerging hubs will ultimately depend not on matching the technical capabilities of established leaders, but on executing their specialized strategies effectively while building the talent pipeline and ecosystem partnerships necessary for long-term success.

As the semiconductor industry continues its march toward a trillion-dollar market, the emerging powers are positioned to play an increasingly vital role in ensuring global technology security and supply chain resilience. Their success will determine whether the world can break free from the dangerous concentration of chip production that has defined the industry for the past three decades.


About This Analysis: This article is based on comprehensive industry research, government policy documents, and verified investment data from 2024-2025. The analysis focuses on six key emerging markets that represent different strategic approaches to semiconductor industry development.

Key Takeaways:

  • The semiconductor industry is bifurcating into a high-tech core and distributed periphery
  • Emerging powers focus on mature nodes, packaging, and specialized design rather than competing in advanced manufacturing
  • Government incentives totaling hundreds of billions are driving this transformation
  • Success depends on execution capability, talent development, and sustained political commitment
  • The result will be a more resilient but complex global supply chain

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